When organizations invest in automation, they often focus on the immediate efficiency gains. But what happens when processes change, systems update, or business requirements shift?
Without resilient design, these automations can become fragile and require frequent maintenance—diminishing the value they were meant to provide.
Resilience in process design means building automation workflows that can withstand change and remain effective over time. It’s a way of future-proofing your digital workforce.
Why Resilient Process Design Matters
Many automation failures don’t occur because the technology doesn’t work—they happen because the underlying processes were too rigid or assumed that nothing would ever change. A resilient process design considers real-world variability, making automations more adaptable and sustainable.
Here’s how to approach it:
1. Design for the rule but consider exceptions and corner cases
Automations often struggle with unexpected inputs. Build in clear handling paths for exceptions. For instance, if a document is missing data or arrives in an unusual format, the automation should be able to escalate it to a human or apply a backup rule.
2. Modularize Automations
Break processes into smaller, reusable components. If one step changes, you only need to adjust that part rather than reconfiguring the entire workflow. This also makes maintenance faster and less error-prone.
3. Use Clear Logging and Alerts
Set up detailed logs and error notifications so issues are easy to identify and resolve. Silent failures can lead to bigger problems if they go unnoticed for days or weeks.
4. Avoid Hard-Coding Values
Processes that rely on fixed values—like a specific file name or location—are more likely to fail when small changes occur. Use configurations or environment variables that are easy to update without touching the core logic.
5. Choose Tools That Support Flexibility
Some automation platforms offer better support for changes than others. Look for features like version control, object libraries, and low-code development environments that support easy iteration and testing.
6. Keep Documentation Up to Date
Resilient automation also depends on human understanding. Clear, updated documentation helps teams understand how a process works, what to do when things go wrong, and how to improve it over time.
7. Collaborate With Process Owners
Process design shouldn’t be done in isolation. Involve the people who understand the tasks best. They can help identify common exceptions, business rules, and possible future changes that the automation should accommodate.
Long-Term Gains From Resilience
While building resilient automations might take a bit more effort upfront, it pays off significantly over time. Organizations that design for change experience fewer breakdowns, lower maintenance costs, and better scalability as they expand their automation programs.
Conclusion
The goal of automation isn’t just to get faster—it’s to get smarter. A resilient process design ensures that automation continues to deliver value even as business conditions change. When systems are built to bend, not break, they’re far more effective in the long run.
Moving Forward
In our next article, we’ll explore how process improvement can be used to maximize automation ROI—focusing on how refining workflows before automating leads to better outcomes and greater returns on investment.